PRODUCTS AND SERVICES

Powder Metallurgy

COMETAL offers products for the manufacture of welding electrodes as well as Rio Tinto’s QMP products for sintering, which represent an absolutely complete range for all powder metallurgy applications. We also supply LAUFFER hydraulic presses for calibration and compaction.

If you are interested in such products or if you would like to receive a specific offer, please contact us by clicking on the following link and we will come back to you without delay:

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Sintering Powders

COMETAL offers the range of iron and steel powders from Rio Tinto QMP which is the only major powder producer in the world, using a single source of iron ore for its manufacture. Consequently, the powders manufactured by Rio Tinto QMP offer exceptional cleanliness and consistency. The goal is to help our customers produce the best quality parts by assuring them that the powder is of the highest quality. Rio Tinto QMP offers a wide range of powder grades for virtually all powder metallurgy applications.

The product data provided by Rio Tinto QMP represents typical values obtained in its testing laboratories and is not intended to reproduce the test results of any specific customer. Rio Tinto QMP strongly recommends that each customer thoroughly test the test product in their own manufacturing facility to determine the actual potential suitability of the Rio Tinto QMP product for their specific application.

ATOMET 22

PROPERTIES SPECIFICATIONS METHOD
Min. Max.
Apparent density, g/cm3 2,35 2,55 ISO 3923-1
Flow, s/50g – 36 ISO 4490
SCREEN ANALYSIS OF IRON POWDER, (% BY WEIGHT) SPECIFICATIONS METHOD
U.S. MESH MICRONS Min. Max.
+60 +250 – 0.1 ISO 4497
-60 +70 -250 +212 – 0.2 ISO 4497
-70 +100 -212 +150 – 12.0 ISO 4497
-325 -45 10.0 30.0 ISO 4497
CHEMICAL ANALYSIS OF IRON POWDER, (% BY WEIGHT) SPECIFICATIONS METHOD
Min. Max.
Carbon – 0.10 ASTM E 1019
Oxygen – 0.30 ASTM E 1019
Sulphur – 0.014 ASTM E 1019
COMPACTING PROPERTIES (1) SPECIFICATIONS METHOD
Min. Max.
Green density at 420 MPa, (g/cm³) 6.35 – ISO 3927
Green strength at 420 MPa, (MPa) 13.0 – ISO 3995

ATOMET 24

PROPERTIES SPECIFICATIONS METHOD
Min. Max.
Apparent density, g/cm3 2.40 2.54 ISO 3923-1
Flow, s/50g – 33 ISO 4490
SCREEN ANALYSIS OF IRON POWDER, (% BY WEIGHT) SPECIFICATIONS METHOD
U.S. MESH MICRONS Min. Max.
+60 +250 – 0.1 ISO 4497
-60 +70 -250 +212 – 0.2 ISO 4497
-70 +100 -212 +150 – 10.0 ISO 4497
-325 -45 15.0 35.0 ISO 4497
CHEMICAL ANALYSIS OF IRON POWDER, (% BY WEIGHT) SPECIFICATIONS METHOD
Min. Max.
Carbon – 0.05 ASTM E 1019
Oxygen – 0.30 ASTM E 1019
Sulphur – 0.014 ASTM E 1019
COMPACTING PROPERTIES (1) SPECIFICATIONS METHOD
Min. Max.
Green density at 420 MPa, (g/cm³) 6.35 – ISO 3927
Green strength at 420 MPa, (MPa) 13.0 – ISO 3995

ATOMET 25

PROPERTIES SPECIFICATIONS METHOD
Min. Max.
Apparent density, g/cm3 2.50 2.64 ISO 3923-1
Flow, s/50g – 32 ISO 4490
SCREEN ANALYSIS OF IRON POWDER, (% BY WEIGHT) SPECIFICATIONS METHOD
U.S. MESH MICRONS Min. Max.
+60 +250 – 0.1 ISO 4497
-60 +70 -250 +212 – 0.2 ISO 4497
-70 +100 -212 +150 – 5.0 ISO 4497
-325 -45 25.0 40.0 ISO 4497
CHEMICAL ANALYSIS OF IRON POWDER, (% BY WEIGHT) SPECIFICATIONS METHOD
Min. Max.
Carbon – 0.10 ASTM E 1019
Oxygen – 0.25 ASTM E 1019
Sulphur – 0.014 ASTM E 1019
COMPACTING PROPERTIES (1) SPECIFICATIONS METHOD
Min. Max.
Green density at 420 MPa, (g/cm³) 6.45 – ISO 3927
Green strength at 420 MPa, (MPa) 13.0 – ISO 3995

ATOMET 28

PROPERTIES SPECIFICATIONS METHOD
Min. Max.
Apparent density, g/cm3 2.80 2.90 ISO 3923-1
Flow, s/50g – 30 ISO 4490
SCREEN ANALYSIS OF IRON POWDER, (% BY WEIGHT) SPECIFICATIONS METHOD
U.S. MESH MICRONS Min. Max.
+60 +250 – 0.1 ISO 4497
-60 +70 -250 +212 – 0.2 ISO 4497
-70 +100 -212 +150 – 12.0 ISO 4497
-325 -45 15.0 30.0 ISO 4497
CHEMICAL ANALYSIS OF IRON POWDER, (% BY WEIGHT) SPECIFICATIONS METHOD
Min. Max.
Carbon – 0.10 ASTM E 1019
Oxygen – 0.25 ASTM E 1019
Sulphur – 0.014 ASTM E 1019
COMPACTING PROPERTIES (1) SPECIFICATIONS METHOD
Min. Max.
Green density at 420 MPa, (g/cm³) 6.90 – ISO 3927
Green strength at 420 MPa, (MPa) 17.0 – ISO 3995

ATOMET 29

PROPERTIES SPECIFICATIONS METHOD
Min. Max.
Apparent density, g/cm3 2.91 3.01 ISO 3923-1
Flow, s/50g – 30 ISO 4490
SCREEN ANALYSIS OF IRON POWDER, (% BY WEIGHT) SPECIFICATIONS METHOD
U.S. MESH MICRONS Min. Max.
+60 +250 – 0.1 ISO 4497
-60 +70 -250 +212 – 0.2 ISO 4497
-70 +100 -212 +150 – 12.0 ISO 4497
-325 -45 15.0 30.0 ISO 4497
CHEMICAL ANALYSIS OF IRON POWDER, (% BY WEIGHT) SPECIFICATIONS METHOD
Min. Max.
Carbon – 0.10 ASTM E 1019
Oxygen – 0.25 ASTM E 1019
Sulphur – 0.014 ASTM E 1019
COMPACTING PROPERTIES (1) SPECIFICATIONS METHOD
Min. Max.
Green density at 420 MPa, (g/cm³) 6.60 – ISO 3927
Green strength at 420 MPa, (MPa) 8.0 – ISO 3995

ATOMET 29M

PROPERTIES SPECIFICATIONS METHOD
Min. Max.
Apparent density, g/cm3 2.91 3.01 ISO 3923-1
Flow, s/50g – 30 ISO 4490
SCREEN ANALYSIS OF IRON POWDER, (% BY WEIGHT) SPECIFICATIONS METHOD
U.S. MESH MICRONS Min. Max.
+60 +250 – 0.1 ISO 4497
-60 +70 -250 +212 – 0.2 ISO 4497
-70 +100 -212 +150 – 12.0 ISO 4497
-325 -45 15.0 30.0 ISO 4497
CHEMICAL ANALYSIS OF IRON POWDER, (% BY WEIGHT) SPECIFICATIONS METHOD
Min. Max.
Carbon – 0.10 ASTM E 1019
Oxygen – 0.25 ASTM E 1019
Sulphur – 0.014 ASTM E 1019
COMPACTING PROPERTIES (1) SPECIFICATIONS METHOD
Min. Max.
Green density at 420 MPa, (g/cm³) 6.60 – ISO 3927
Green strength at 420 MPa, (MPa) 8.0 – ISO 3995

ATOMET 1001

PROPERTIES SPECIFICATIONS METHOD
Min. Max.
Apparent density, g/cm3 2.85 3.00 ISO 3923-1
Flow, s/50g – 30 ISO 4490
SCREEN ANALYSIS OF IRON POWDER, (% BY WEIGHT) SPECIFICATIONS METHOD
U.S. MESH MICRONS Min. Max.
+60 +250 – Trace ISO 4497
-60 +100 -250 +150 – 20.0 ISO 4497
-325 -45 15.0 35.0 ISO 4497
CHEMICAL ANALYSIS OF IRON POWDER, (% BY WEIGHT) SPECIFICATIONS METHOD
Min. Max.
Carbon – 0.10 ASTM E 1019
Oxygen – 0.25 ASTM E 1019
Sulphur – 0.014 ASTM E 1019
Manganese 0.15 0.22 ASTM E 322
COMPACTING PROPERTIES (1) SPECIFICATIONS METHOD
Min. Max.
Green density at 600 MPa, (g/cm³) 7.00 – ISO 3927
Green strength at 600 MPa, (MPa) 14.0 – ISO 3995

ATOMET 1001HP

PROPERTIES SPECIFICATIONS METHOD
Min. Max.
Apparent density, g/cm3 2.85 3.00 ISO 3923-1
Flow, s/50g – 30 ISO 4490
SCREEN ANALYSIS OF IRON POWDER, (% BY WEIGHT) SPECIFICATIONS METHOD
U.S. MESH MICRONS Min. Max.
+60 +250 – Trace ISO 4497
-60 +100 -250 +150 – 25.0 ISO 4497
-325 -45 10.0 30.0 ISO 4497
CHEMICAL ANALYSIS OF IRON POWDER, (% BY WEIGHT) SPECIFICATIONS METHOD
Min. Max.
Carbon – 0.010 ASTM E 1019
Oxygen – 0.15 ASTM E 1019
Sulphur – 0.014 ASTM E 1019
Manganese – 0.10 ASTM E 322
COMPACTING PROPERTIES (1) SPECIFICATIONS METHOD
Min. Max.
Green density at 600 MPa, (g/cm³) 7.10 – ISO 3927
Green strength at 600 MPa, (MPa) 13.0 – ISO 3995

ATOMET 4001

PROPERTIES SPECIFICATIONS METHOD
Min. Max.
Apparent density, g/cm3 2.85 3.00 ISO 3923-1
Flow, s/50g – 30 ISO 4490
SCREEN ANALYSIS OF IRON POWDER, (% BY WEIGHT) SPECIFICATIONS METHOD
U.S. MESH MICRONS Min. Max.
+60 +250 – Trace ISO 4497
-60 +100 -250 +150 – 18.0 ISO 4497
-325 -45 15.0 35.0 ISO 4497
CHEMICAL ANALYSIS OF IRON POWDER, (% BY WEIGHT) SPECIFICATIONS METHOD
Min. Max.
Carbon – 0.010 ASTM E 1019
Oxygen – 0.15 ASTM E 1019
Sulphur – 0.014 ASTM E 1019
Manganese 0.10 0.18 ASTM E 322
Molybdenum 0.48 0.58 ASTM E 322
COMPACTING PROPERTIES (1) SPECIFICATIONS METHOD
Min. Max.
Green density at 600 MPa, (g/cm³) 7.05 – ISO 3927
Green strength at 600 MPa, (MPa) 13.0 – ISO 3995

ATOMET 4201

PROPERTIES SPECIFICATIONS METHOD
Min. Max.
Apparent density, g/cm3 2.85 3.00 ISO 3923-1
Flow, s/50g – 30 ISO 4490
SCREEN ANALYSIS OF IRON POWDER, (% BY WEIGHT) SPECIFICATIONS METHOD
U.S. MESH MICRONS Min. Max.
+60 +250 – Trace ISO 4497
-60 +100 -250 +150 – 18.0 ISO 4497
-325 -45 15.0 35.0 ISO 4497
CHEMICAL ANALYSIS OF IRON POWDER, (% BY WEIGHT) SPECIFICATIONS METHOD
Min. Max.
Carbon – 0.010 ASTM E 1019
Oxygen – 0.18 ASTM E 1019
Sulphur – 0.014 ASTM E 1019
Manganese 0.25 0.35 ASTM E 322
Molybdenum 0.55 0.65 ASTM E 322
Nickel 0.40 0.50 ASTM E 322
COMPACTING PROPERTIES (1) SPECIFICATIONS METHOD
Min. Max.
Green density at 600 MPa, (g/cm³) 7.00 – ISO 3927
Green strength at 600 MPa, (MPa) 13.0 – ISO 3995

ATOMET 4401

PROPERTIES SPECIFICATIONS METHOD
Min. Max.
Apparent density, g/cm3 2.85 3.00 ISO 3923-1
Flow, s/50g – 30 ISO 4490
SCREEN ANALYSIS OF IRON POWDER, (% BY WEIGHT) SPECIFICATIONS METHOD
U.S. MESH MICRONS Min. Max.
+60 +250 – Trace ISO 4497
-60 +100 -250 +150 – 18.0 ISO 4497
-325 -45 15.0 35.0 ISO 4497
CHEMICAL ANALYSIS OF IRON POWDER, (% BY WEIGHT) SPECIFICATIONS METHOD
Min. Max.
Carbon – 0.010 ASTM E 1019
Oxygen – 0.15 ASTM E 1019
Sulphur – 0.014 ASTM E 1019
Manganese 0.12 0.20 ASTM E 322
Molybdenum 0.80 0.90 ASTM E 322
COMPACTING PROPERTIES (1) SPECIFICATIONS METHOD
Min. Max.
Green density at 600 MPa, (g/cm³) 7.00 – ISO 3927
Green strength at 600 MPa, (MPa) 13.0 – ISO 3995

ATOMET 4601

PROPERTIES SPECIFICATIONS METHOD
Min. Max.
Apparent density, g/cm3 2.85 3.00 ISO 3923-1
Flow, s/50g – 30 ISO 4490
SCREEN ANALYSIS OF IRON POWDER, (% BY WEIGHT) SPECIFICATIONS METHOD
U.S. MESH MICRONS Min. Max.
+60 +250 – Trace ISO 4497
-60 +100 -250 +150 – 18.0 ISO 4497
-325 -45 15.0 35.0 ISO 4497
CHEMICAL ANALYSIS OF IRON POWDER, (% BY WEIGHT) SPECIFICATIONS METHOD
Min. Max.
Carbon – 0.010 ASTM E 1019
Oxygen – 0.15 ASTM E 1019
Sulphur – 0.014 ASTM E 1019
Manganese 0.16 0.25 ASTM E 322
Molybdenum 0.50 0.60 ASTM E 322
Nickel 1.75 1.85 ASTM E 322
COMPACTING PROPERTIES (1) SPECIFICATIONS METHOD
Min. Max.
Green density at 600 MPa, (g/cm³) 6.85 – ISO 3927
Green strength at 600 MPa, (MPa) 12.5 – ISO 3995

ATOMET 4701

PROPERTIES SPECIFICATIONS METHOD
Min. Max.
Apparent density, g/cm3 2.90 3.05 ISO 3923-1
Flow, s/50g – 30 ISO 4490
SCREEN ANALYSIS OF IRON POWDER, (% BY WEIGHT) SPECIFICATIONS METHOD
U.S. MESH MICRONS Min. Max.
+60 +250 – Trace ISO 4497
-60 +100 -250 +150 – 18.0 ISO 4497
-325 -45 15.0 35.0 ISO 4497
CHEMICAL ANALYSIS OF IRON POWDER, (% BY WEIGHT) SPECIFICATIONS METHOD
Min. Max.
Carbon – 0.030 ASTM E 1019
Oxygen – 0.30 ASTM E 1019
Sulphur – 0.014 ASTM E 1019
Manganese 0.40 0.50 ASTM E 322
Molybdenum 0.95 1.05 ASTM E 322
Nickel 0.85 0.95 ASTM E 322
Chromium 0.40 0.40 ASTM E 322
COMPACTING PROPERTIES (1) SPECIFICATIONS METHOD
Min. Max.
Green density at 600 MPa, (g/cm³) 6.80 – ISO 3927
Green strength at 600 MPa, (MPa) 11.0 – ISO 3995

ATOMET 4801

PROPERTIES SPECIFICATIONS METHOD
Min. Max.
Apparent density, g/cm3 2.85 3.00 ISO 3923-1
Flow, s/50g – 30 ISO 4490
SCREEN ANALYSIS OF IRON POWDER, (% BY WEIGHT) SPECIFICATIONS METHOD
U.S. MESH MICRONS Min. Max.
+60 +250 – Trace ISO 4497
-60 +100 -250 +150 – 15.0 ISO 4497
-325 -45 15.0 35.0 ISO 4497
CHEMICAL ANALYSIS OF IRON POWDER, (% BY WEIGHT) SPECIFICATIONS METHOD
Min. Max.
Carbon – 0.010 ASTM E 1019
Oxygen – 0.20 ASTM E 1019
Sulphur – 0.020 ASTM E 1019
Manganese – 0.20 ASTM E 322
Molybdenum 0.50 0.60 ASTM E 322
Nickel 3.80 4.20 ASTM E 322
COMPACTING PROPERTIES (1) SPECIFICATIONS METHOD
Min. Max.
Green density at 600 MPa, (g/cm³) 6.75 – ISO 3927
Green strength at 600 MPa, (MPa) 12.0 – ISO 3995

ATOMET 4901

PROPERTIES SPECIFICATIONS METHOD
Min. Max.
Apparent density, g/cm3 2.90 3.10 ISO 3923-1
Flow, s/50g – 30 ISO 4490
SCREEN ANALYSIS OF IRON POWDER, (% BY WEIGHT) SPECIFICATIONS METHOD
U.S. MESH MICRONS Min. Max.
+60 +250 – Trace ISO 4497
-60 +100 -250 +150 – 18.0 ISO 4497
-325 -45 15.0 35.0 ISO 4497
CHEMICAL ANALYSIS OF IRON POWDER, (% BY WEIGHT) SPECIFICATIONS METHOD
Min. Max.
Carbon – 0.010 ASTM E 1019
Oxygen – 0.15 ASTM E 1019
Sulphur – 0.014 ASTM E 1019
Manganese 0.10 0.18 ASTM E 322
Molybdenum 1.35 1.65 ASTM E 322
COMPACTING PROPERTIES (1) SPECIFICATIONS METHOD
Min. Max.
Green density at 600 MPa, (g/cm³) 6.98 – ISO 3927
Green strength at 600 MPa, (MPa) 9.0 – ISO 3995

ATOMET DB46

PROPERTIES SPECIFICATIONS METHOD
Min. Max.
Apparent density, g/cm3 2.97 3.12 ISO 3923-1
Flow, s/50g – 30 ISO 4490
SCREEN ANALYSIS OF IRON POWDER, (% BY WEIGHT) SPECIFICATIONS METHOD
U.S. MESH MICRONS Min. Max.
+60 +250 – Trace ISO 4497
-60 +100 -250 +150 – 18.0 ISO 4497
-325 -45 10.0 30.0 ISO 4497
CHEMICAL ANALYSIS OF IRON POWDER, (% BY WEIGHT) SPECIFICATIONS METHOD
Min. Max.
Carbon – 0.010 ASTM E 1019
Oxygen – 0.15 ASTM E 1019
Sulphur – 0.014 ASTM E 1019
Manganese 0.10 0.18 ASTM E 322
Molybdenum 0.45 0.55 ASTM E 322
Nickel 1.58 1.92 ASTM E 322
Chromium 1.35 1.65 ASTM E 322
COMPACTING PROPERTIES (1) SPECIFICATIONS METHOD
Min. Max.
Green density at 600 MPa, (g/cm³) 7.00 – ISO 3927
Green strength at 600 MPa, (MPa) 9.0 – ISO 3995

ATOMET DB48

PROPERTIES SPECIFICATIONS METHOD
Min. Max.
Apparent density, g/cm3 2.97 3.12 ISO 3923-1
Flow, s/50g – 30 ISO 4490
SCREEN ANALYSIS OF IRON POWDER, (% BY WEIGHT) SPECIFICATIONS METHOD
U.S. MESH MICRONS Min. Max.
+60 +250 – Trace ISO 4497
-60 +100 -250 +150 – 18.0 ISO 4497
-325 -45 10.0 30.0 ISO 4497
CHEMICAL ANALYSIS OF IRON POWDER, (% BY WEIGHT) SPECIFICATIONS METHOD
Min. Max.
Carbon – 0.010 ASTM E 1019
Oxygen – 0.15 ASTM E 1019
Sulphur – 0.014 ASTM E 1019
Manganese 0.10 0.18 ASTM E 322
Molybdenum 0.45 0.55 ASTM E 322
Nickel 3.60 4.40 ASTM E 322
Chromium 1.35 1.65 ASTM E 322
COMPACTING PROPERTIES (1) SPECIFICATIONS METHOD
Min. Max.
Green density at 600 MPa, (g/cm³) 7.00 – ISO 3927
Green strength at 600 MPa, (MPa) 10.0 – ISO 3995

ATOMET DB49

PROPERTIES SPECIFICATIONS METHOD
Min. Max.
Apparent density, g/cm3 2.97 3.12 ISO 3923-1
Flow, s/50g – 30 ISO 4490
SCREEN ANALYSIS OF IRON POWDER, (% BY WEIGHT) SPECIFICATIONS METHOD
U.S. MESH MICRONS Min. Max.
+60 +250 – 0.1 ISO 4497
-60 +100 -250 +150 – 18.0 ISO 4497
-325 -45 10.0 30.0 ISO 4497
CHEMICAL ANALYSIS OF IRON POWDER, (% BY WEIGHT) SPECIFICATIONS METHOD
Min. Max.
Carbon – 0.010 ASTM E 1019
Oxygen – 0.15 ASTM E 1019
Sulphur – 0.014 ASTM E 1019
Manganese 0.10 0.18 ASTM E 322
Molybdenum 1.35 1.65 ASTM E 322
Nickel 3.60 4.40 ASTM E 322
Chromium 1.80 2.20 ASTM E 322
COMPACTING PROPERTIES (1) SPECIFICATIONS METHOD
Min. Max.
Green density at 600 MPa, (g/cm³) 7.00 – ISO 3927
Green strength at 600 MPa, (MPa) 10.0 – ISO 3995

Flux for Welding Electrodes

It is superfluous to emphasize the importance of the materials constituting a welding electrode. If the base metal must surely be the one that is suitable for the material on the surface over which it will deposit, the importance of the coating is also crucial, both to achieve adequate ionization of the air favors the arc stability and to create an appropriate layer of molten slag which protects the weld properly.

Products Portfolio for Welding Electrodes Manufacturing

PRODUCTS LIST

Chromium metal powder. Qualities:

Cr (%) min. 98.5% to min. 99.4% with C(%) max. 0.03% to max. 0.02% respectively.
Applications: Manufacture of welding electrodes, Hardfacing, Powder Metallurgy.

High Carbon Chromium metal powder (HC Cr Metal) qualities:

Cr (%): From min. 74% to min. 88% with C (%) max. from 18/24 % to max. 9/11 % respectively.
Applications: Hard Coating, Hard Welding, Hard Metals.

Ferro Titanium in three different powder qualities 25/30/40 with:

Ti 23.0 to 27 % / 28.0 to 32.0% / 38.0 to 42.0% respectively.
Applications: Manufacture of welding electrodes.

Silicon Ferro Titanium powder (low carbon) grades:

Ti 17/23 % and 40/43% with Si from 15% to 50%.
Applications: Manufacture of welding electrodes / High-alloy powder to increase the concentration of alloying element in the production of cored wire.

FOR OTHER PRODUCTS, PLEASE CONSULT US.

REMARKS

For complete specifications, please Contact Us.

Lauffer Hydraulic Presses

LAUFFER presses are marketed in Spain by COMETAL. This company has a valuable record of experience and continuous development for over 40 years of technology for compacting hydraulic presses and sizing. Your customers are located throughout the world and many of them have LAUFFER presses that have been in continuous operation for many decades because of its:

  • High precision.
  • Reliability.
  • Maintenance and troubleshooting on-line or by phone.
  • Quick payback.
  • Low maintenance costs.

Compacting Presses

Product catalog in downloadable document.

Sizing Presses

Product catalog in downloadable document.

PRODUCTS AND SERVICES

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