PRODUCTS AND SERVICES

Products for Iron and Steel Foundry

COMETAL’s products for iron foundry, both for grey and nodular cast iron, and steel cover the whole range of needs of the sector: Ferroalloys and metals, treatments in cored wire, grain inoculants, in-mould inoculants GERMALLOY for nodular cast iron and OPTIGRAN for grey cast iron, nodulants based on FeSiMg, NiMg or CuMg, broth cleaners and pre-conditioners, DURRANS recarburisers, spherical and angular type shot and other various products such as chromite sand, calcium carbide and silicon carbide, cerium mischmetal, Calzot, etc.

If you are interested in such products or if you would like to receive a specific offer, please contact us by clicking on the following link and we will come back to you without delay:

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Wire treatment INFORM®

The use of thre cored wire treatments INFORM ® from ASK CHEMICALS, involves a large number of technical and economic advantages such as:

High homogeneity, due to accurate adjustment of conditions such as temperature and amount of iron.
Controlled vapour detachment during the treatment, which helps to clean the casting.
Ideal for setting the load of the treatment.
Easy to handle.

INFORM ® treatment wire is used in ladle. Coverage of the steel wire treatment dissolves in the molten iron and dust from the filler wire is released. Should be sought that the wire INFORM ® treatment dissolves more deeply into the iron melt, required depth could be achieved with adequate speed winding.

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INFORM® G 13

APPLICATION

The inoculant VP 216 is a highly effective ferrosilicon-based inoculant for gray iron.

TECHNICAL DATA

Wire diameter:	13 mm
Steel strip thickness:	0,40 mm
Wire weight:	438 g/m approx.
Filler:	285 g/m approx.
Silicon:	196 g/m approx.
Aluminum:	10 g/m approx.

The exact production data is indicated on the individual coils.

DELIVERY FORM

The coils can be supplied with vertical extraction (basket) or horizontal extraction (star cage).

Coil weight:	1850 kg approx.
Outside diameter:	max. 1200 mm
Coil height Basket:	800 mm*
Coil height Star Cage:	1200 mm*

* Net data (without pallet and cage)

PACKAGING

The coils are delivered on pallets. As protection against humidity they are covered with a film.

SHELF LIFE AND TRANSPORT

Inform® treatment wires should be stored in a dry and ventilated place and protected from moisture. They should not come into contact with acids or acid vapors. Inform® is classified as non-hazardous goods according to transport regulations.

INFORM® M 7109

APPLICATION

Magnesium iron treatment for the production of nodular iron and vermicular iron.

TECHNICAL DATA

Wire diameter:	9 mm
Wire weight:	182 g/m approx.
Magnesium:	64 g/m approx.
Iron:	residual.

The exact production data is indicated on the individual coils.

DELIVERY FORM

The coils can be supplied with vertical extraction (basket) or horizontal extraction (star cage).

Coil weight:	1500 kg approx.
Outside diameter:	max. 1200 mm
Coil height Basket:	800 mm*
Coil height Star Cage:	1200 mm*

* Net data (without pallet and cage)

PACKAGING

The coils are delivered on pallets. As protection against humidity they are covered with a film.

SHELF LIFE AND TRANSPORT

The Inform® treatment wires must be stored in dry and ventilated rooms and protected against moisture and humidity. They must not be brought into contact with acids and acid fumes. The Inform® treatment wires are not a hazardous substance as defined by transport regulations.

INFORM® M 20713

APPLICATION

Magnesium treatment of iron for the production of cast iron with nodular graphite and cast iron with vermicular graphite.

TECHNICAL DATA

Wire diameter:	13 mm
Wire weight:	400 g/m approx.
Magnesium:	61 g/m approx.
Silicon:	110 g/m approx.
CerMM:	2 g/m approx.
Iron:	residual.

The exact production data is indicated on the individual coils.

DELIVERY FORM

The coils can be supplied with vertical extraction (basket) or horizontal extraction (star cage).

Coil weight:	1700 kg approx.
Outside diameter:	max. 1200 mm
Coil height Basket:	800 mm*
Coil height Star Cage:	1200 mm*

* Net data (without pallet and cage)

PACKAGING

The coils are delivered on pallets. As protection against humidity they are covered with a film.

SHELF LIFE AND TRANSPORT

INFORM® M 21109

APPLICATION

Magnesium treatment of iron for the production of cast iron with nodular graphite and cast iron with vermicular graphite.

TECHNICAL DATA

Wire diameter:	9 mm
Wire weight:	234 g/m approx.
Magnesium:	40 g/m approx.
Silicon:	35 g/m approx.
SE:	0.9 g/m approx.
Iron:	residual.

The exact production data is indicated on the individual coils.

DELIVERY FORM

The coils can be supplied with vertical extraction (basket) or horizontal extraction (star cage).

Coil weight:	1900 kg approx.
Outside diameter:	max. 1200 mm
Coil height Basket:	800 mm*
Coil height Star Cage:	1200 mm*

* Net data (without pallet and cage)

PACKAGING

The coils are delivered on pallets. As protection against humidity they are covered with a film.

SHELF LIFE AND TRANSPORT

INFORM® G 22113

APPLICATION

Magnesium treatment of iron for the production of cast iron with nodular graphite and cast iron with vermicular graphite.

TECHNICAL DATA

Wire diameter:	13 mm
Wire weight:	400 g/m approx.
Magnesium:	61 g/m approx.
Silicon:	115 g/m approx.
Iron:	residual.

The exact production data is indicated on the individual coils.

DELIVERY FORM

The coils can be supplied with vertical extraction (basket) or horizontal extraction (star cage).

Coil weight:	1700 kg approx.
Outside diameter:	max. 1200 mm
Coil height Basket:	800 mm*
Coil height Star Cage:	1200 mm*

* Net data (without pallet and cage)

PACKAGING

The coils are delivered on pallets. As protection against humidity they are covered with a film.

SHELF LIFE AND TRANSPORT

INFORM® G 26513

APPLICATION

Magnesium treatment of iron for the production of cast iron with nodular graphite and cast iron with vermicular graphite.

TECHNICAL DATA

Wire diameter:	13 mm
Wire weight:	392 g/m approx.
Magnesium:	69 g/m approx.
Silicon:	100 g/m approx.
CerMM:	1.6 g/m
Iron:	residual.

The exact production data is indicated on the individual coils.

DELIVERY FORM

The coils can be supplied with vertical extraction (basket) or horizontal extraction (star cage).

Coil weight:	1650 kg approx.
Outside diameter:	max. 1200 mm
Coil height Basket:	800 mm*
Coil height Star Cage:	1200 mm*

* Net data (without pallet and cage)

PACKAGING

The coils are delivered on pallets. As protection against humidity they are covered with a film.

SHELF LIFE AND TRANSPORT

INFORM® G 43413

APPLICATION

Magnesium treatment of iron for the production of cast iron with nodular graphite and cast iron with vermicular graphite.

TECHNICAL DATA

Wire diameter:	13 mm
Wire weight:	370 g/m approx.
Magnesium:	63 g/m approx.
Silicon:	104 g/m approx.
Rare earths:	2 g/m approx.
Iron:	residual.

The exact production data is indicated on the individual coils.

DELIVERY FORM

The coils can be supplied with vertical extraction (basket) or horizontal extraction (star cage).

Coil weight:	1570 kg approx.
Outside diameter:	max. 1200 mm
Coil height Basket:	800 mm*
Coil height Star Cage:	1200 mm*

* Net data (without pallet and cage)

PACKAGING

The coils are delivered on pallets. As protection against humidity they are covered with a film.

SHELF LIFE AND TRANSPORT

INFORM® G 50113

APPLICATION

Magnesium treatment of iron for the production of cast iron with nodular graphite and cast iron with vermicular graphite.

TECHNICAL DATA

Wire diameter:	13 mm
Wire weight:	370 g/m approx.
Magnesium:	67 g/m approx.
Silicon:	100 g/m approx.
Iron:	residual.

The exact production data is indicated on the individual coils.

DELIVERY FORM

The coils can be supplied with vertical extraction (basket) or horizontal extraction (star cage).

Coil weight:	1550 kg approx.
Outside diameter:	max. 1200 mm
Coil height Basket:	800 mm*
Coil height Star Cage:	1200 mm*

* Net data (without pallet and cage)

PACKAGING

The coils are delivered on pallets. As protection against humidity they are covered with a film.

SHELF LIFE AND TRANSPORT

INFORM® SMW 09/25

APPLICATION

The SMW 605 is a highly effective inoculant and is especially suited for cast iron with nodular graphite.

TECHNICAL DATA

Wire diameter:	9 mm
Slit strip thickness:	0.25 mm
Wire weight:	221 g/m approx.
Filler:	149 g/m approx.
Silicon:	97 g/m approx.
Aluminum:	1.3 g/m approx.
Calcium:	3 g/m approx.
CerMM:	1.4 g/m approx.
Bismuth:	1.4 g/m approx.

The exact production data is indicated on the individual coils.

DELIVERY FORM

The coils can be supplied with vertical extraction (basket) or horizontal extraction (star cage).

Coil weight:	1850 kg approx.
Outside diameter:	max. 1200 mm
Coil height Basket:	800 mm*
Coil height Star Cage:	1200 mm*

* Net data (without pallet and cage)

PACKAGING

The coils are delivered on pallets. As protection against humidity they are covered with a film.

SHELF LIFE AND TRANSPORT

Inoculant in Grain

Inoculants in grain of ASK Chemicals are effective for both grey and nodular iron and are suitable for treatment in ladle and vein. They are manufactured from ferro silicon combined with different active elements that give them the most suitable characteristics for each case. Its contents in rare earths, zirconium, calcium, barium, manganese, strontium, aluminum, titanium, tin, magnesium, etc.. offer a very wide range of possibilities for iron foundries.

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CSF 10

APPLICATION

CSF 10 is used as an inoculant for cast iron with lamellar graphite and cast iron with nodular graphite. When inoculating cast iron with lamellar graphite, an effective inoculation also occurs through the formation of cerium sulfides or oxides. When inoculating cast iron with nodular graphite, CSF 10 is also responsible for the neu- tralization of harmful trace elements, especially when working with FeSiMg alloys free of rare earths.

REFERENCE ANALYSIS

% Si	36 – 45
% Cer-MM	9,0 – 15,0
% Al	0,6 – 0,9
% Ca	0,4 – 1,0
% Fe	residual

ADDED AMOUNTS

The amount added during the inoculation of cast iron with lamellar graphite is around 0.05 – 0.2%. During the inoculation of cast iron with nodular graphite an in- oculant amount of 0.1 – 0.25%, is recommended, depending the area of applica- tion.

GRAIN SIZES

0,124 – 0,7 mm* (pouring stream inoculation)

0,6 – 1,2 mm (ladle inoculation)

0,6 – 2 mm (Ladle inoculation)

* In this grain size, the Si content is somewhat below the value indicated above.

PACKAGING

25 kg paper sacks on pallet
100 kg steel drum on pallet
1000 kg super sack on pallet

The containers are covered with a protective film.

SHELF LIFE AND TRANSPORT

CSF 10 can be stored indefinitely in its original packaging. The effects of humidity are to be avoided. Relevant hazardous substance regulations must be complied with. Our Shipment Handling department can provide further information. CSF 10 is not a hazardous substance as defined by transport regulations.

Dekastan 08

APPLICATION

The inoculant Dekastan 08 has been specially developed for pearlitic types of cast iron. The use of Dekastan 08 enables the addition of tin and inoculation in one step, thereby increasing the process reliability and its effectiveness.

REFERENCE ANALYSIS

% Si	61 – 69
% Sn	10 – 12
% Ca	0,5 – 1,5
% Al	máx. 0,8
% Fe	residual

ADDITION RATES

Corresponding to the respective conditions, the addition rate is approx.
0.05 – 0.5% by weight. The addition rate depends on the nucleation state of the molten metal and the casting requirements.

SIZING

0 – 1 mm (in stream inoculation)

PACKAGING

100 kg steel drum on pallet

The containers are covered with a protective film.

SHELF LIFE AND TRANSPORT

Dekastan 08 can be stored indefinitely in its original packaging. The effects of hu- midity are to be avoided. Relevant hazardous substance regulations must be com- plied with. Our Shipment Handling department can provide further information. De- kastan 08 is not a hazardous substance as defined by transport regulations.

Inoculoy 63

APPLICATION

INOCULOY 63 is a highly effective inoculation alloy based on FeSi with the effec- tive inoculating elements calcium, barium and manganese. It is used both for cast iron with lamellar graphite as well as for cast iron with nodular graphite. The combi- nation of the elements calcium, barium and manganese results in significant chill reduction and reduces section sensitivity when compared to other inoculants. As a result of the excellent inoculation action, the amount added can be reduced by up to 1/3 in comparison to a FeSi inoculant.

REFERENCE ANALYSIS

% Si	60 – 67
% Mn	7,0 – 12,0
% Ba	3,7 – 5,7
% Al	0,8 – 1,5
% Ca	1,5 – 3,2
% Fe	residual

ADDITION RATES

The added amount is approx. 0.05 – 0.6% by weight.

SIZING

0,2 – 0,7 mm* (in stream inoculation)
0,6 – 2 mm (ladle inoculation)
2 – 6 mm (ladle inoculation)

* In this grain size the Si content is somewhat below the value indicated above.

PACKAGING

25 kg paper sacks on pallet
100 kg steel drum on pallet
1000 kg super sacks on pallet

The containers must be covered with a protective film.

SHELF LIFE AND TRANSPORT

INOCULOY 63 can be stored indefinitely in its original packaging. The effects of humidity are to be avoided. Relevant hazardous substance regulations must be complied with. Our Shipment Handling department can provide further information. INOCULOY 63 is not a hazardous substance as defined by transport regulations.

Inogen 75

APPLICATION

INOGEN® 75 is a standard inoculation alloy for cast iron with lamellar graphite as well as cast iron with nodular graphite. The inoculant has proven effective in the production of cast iron with vermicular graphite. The good nucleation effect of the elements calcium and aluminum ensures a good inoculation effect.

REFERENCE ANALYSIS

% Si	70 – 75
% Al	1,0 – 2,0
% Ca	0,5 – 1,2
% Fe	residual

ADDITION RATE

Depending on the respective conditions, i.e. iron quality, inoculation behavior, etc., an addition rate of approx. 0.03 – 0.5% by weight.

SIZING

0,2 – 0,7 mm* (in-stream inoculation)
0,4 – 2 mm (ladle inoculation)
2 – 6 mm (ladle inoculation)

* In this grain size the Si content is somewhat below the value indicated above. Additional in stream sizes available on request.

PACKAGING

25 kg paper sacks on pallet
100 kg steel drum on pallet
1000 kg super sacks on pallet

The containers are covered with a protective film.

SHELF LIFE AND TRANSPORT

INOGEN® 75 can be stored indefinitely in its original packaging. The effects of hu- midity are to be avoided. Relevant hazardous substance regulations must be com- plied with. Our Shipment Handling department can provide further information. IN- OGEN® 75 is not a hazardous substance as defined by transport regulations.

LC Graphidox

APPLICATION

The elements titanium and calcium provide a graphitizing and deoxidizing effect for cast iron with lamellar graphite. In addition, the titanium contained in the LC Grapi- dox reacts with the nitrogen in the molten metal. The soluble nitrogen is thus inef- fective, minimizing the possibility of nitrogen porosity.

REFERENCE ANALYSIS

% Si	50 – 55
% Ti	9,0 – 11,0
% Al	0,5 – 1,5
% Ca	0,5 – 1,5
% Fe	residual

ADDITION RATE

Addition rate for ladle inoculation is approx. 0.1 – 0.2% by weight.

SIZING

0,124 – 0,7 mm* (in stream inoculation)
0,3 – 6 mm (ladle inoculation)

* At this size, the Si level is slightly below the value specified above.

PACKAGING

25 kg paper sacks on pallet
150 kg steel drums on pallet
1000 kg big bags on pallet

The containers must be covered with a protective film.

SHELF LIFE AND TRANSPORT

LC Graphidox can be stored indefinitely in its original packaging. The effects of hu- midity are to be avoided. Relevant hazardous substance regulations must be com- plied with. Our Shipment Handling department can provide further information. LC Graphidox is not a hazardous substance as defined by transport regulations.

SB 5

APPLICATION

SB 5 is a highly effective inoculant based on ferrosilicon, it is suitable for cast iron with lamellar graphite and nodular graphite. The effect of the aluminum and calcium provides excellent inoculation in a wide range of applications. The alloy element ba- rium extends the fade time of the inoculation effect, providing reliable inoculation over the entire casting process.

REFERENCE ANALYSIS

% Si	65 – 73
% Ba	2,0 – 3,0
% Al	1,0 – 1,5
% Ca	0,8 – 1,5
% Fe	residual

ADDITION RATES

Addition rates vary depending on the foundry requirements (e.g. 0.05 – 0.5%).

SIZING

0,2 – 0,7 mm* (in-stream inoculation)
0,6 – 3 mm (ladle inoculation)
2 – 6 mm (ladle inoculation)

* In this grain size the Si content is somewhat below the value indicated above.
* Additional sizes for In Stream are available upon request.

PACKAGING

25 kg paper sacks on pallet
100 kg steel drum on pallet
1000 kg super sacks on pallet

The containers are covered with a protective film.

SHELF LIFE AND TRANSPORT

SB 5 can be stored indefinitely in its original packaging. The effects of humidity are to be avoided. Relevant hazardous substance regulations must be complied with. Our Shipment Handling department can provide further information. SB 5 is not a hazardous substance as defined by transport regulations.

SB 10

APPLICATION

SB 10 is a product for the pre-inoculation of iron melts. The addition can take place in the melting furnace, during tapping or even during racking. The ferrosilicon-based material is suitable for use in both gray and nodular iron. Especially the combination of the element barium with aluminum and calcium provides a good pre-alloying inoculation with a positive effect on subsequent processes. This results above all in a lower inoculating effect, a favoring of graphite precipitation, a lower tendency to white solidification and ultimately an improvement of the mechanical properties of the castings.

REFERENCE ANALYSIS

% Si	60 – 77
% Ba	8 – 12
% Al	1,0 – 1,8
% Ca	0,5 – 1,8
% Fe	residual

ADDITION RATES

The amount added will depend on the conditions present, such as the temperature of the iron or the type and time of addition, and should be 0.1- 0.5 %.

SIZING

0,2 – 0,7 mm* (in-stream inoculation)
0,6 – 3 mm (ladle inocultation)
2 – 6 mm (ladle inocultation)

* In this size, the Si level is slightly below the value specified above. For other sizes for vein inoculation, please consult.

PACKAGING

25 kg paper sacks on pallet
100 kg steel drums on pallet
1000 kg big bags on pallet

Film-coated containers.

SHELF LIFE AND TRANSPORT

SB 10 can be stored without restriction in its original packaging. Contact with moisture must be avoided. The regulations governing hazardous substances must be observed. For further information, please refer to our shipping section. SB 10 is classified as non-dangerous goods according to transport regulations.

Optinoc Z

APPLICATION

Due to the matched concentrations of Zr, Ca and Al, the inoculant Optinoc® Z is suitable for use in the production of cast iron with lamellar graphite as well as cast iron with nodular graphite. The combination of these elements, provide a strong in- oculation effect in castings with thin sections.

REFERENCE ANALYSIS

% Si	73 – 78
% Zr	1,2 – 2,0
% Al	1,2 – 2,0
% Ca	1,5 – 3,5
% Fe	residual

ADDITION RATE

Addition rate for cast iron with lamellar graphite should be approx. 0.1 to 0.2% by weight. Addition rate for cast iron with nodular graphite should be approx. 0.2 to 0.4% by weight.

SIZING

0,2 – 0,7 mm* (in-stream inoculation)
0,7 – 2 mm (ladle inoculation)
2 – 6 mm (ladle inoculation)

* In this grain size the Si content is somewhat below the value indicated above.

PACKAGING

25 kg paper sacks on pallet
1000 kg super sack on pallet

The containers are covered with a protective film.

SHELF LIFE AND TRANSPORT

Optinoc® Z can be stored indefinitely in its original packaging. The effects of humid- ity are to be avoided. Relevant hazardous substance regulations must be complied with. Our Shipment Handling department can provide further information. Optinoc® Z is not a hazardous substance as defined by transport regulations.

SRF 75

APPLICATION

SRF 75 is a highly effective inoculant for the production of cast iron with lamellar graphite and nodular graphite. The SRF 75 is based on FeSi 75 with extremely low aluminum and calcium content. The inoculant has also proven highly effective in the production of cast iron with vermicular graphite. The inoculation effectiveness is achieved with the strontium content of the alloy. When using SRF 75 for the pro- duction of cast iron with nodular graphite, it must be ensured that products with low contents of calcium and rare earth metals are used during melting, desulfurization and treatment.

REFERENCE ANALYSIS

% Si	63 – 80
% Sr	0,6 – 1,1
% Ca	max. 0,15
% Al	max. 0,5
% Fe	residual

ADDITION RATES

The amount added depends on the inoculation method and is usually around 0.05 – 0.25% by weight.

SIZING

0,2 – 0,7 mm* (in-stream inoculation)
0,6 – 2 mm (ladle inoculation)
2 – 6 mm (ladle inoculation)

* At this size, the Si level is slightly below the value specified above.

PACKAGING

25 kg paper sacks on pallet
150 kg steel drum on pallet
1000 kg super sack on pallets

The containers are covered with a protective film.

SHELF LIFE AND TRANSPORT

SRF 75 can be stored indefinitely in its original packaging. The effects of humidity are to be avoided. Relevant hazardous substance regulations must be complied with. Our Shipment Handling department can provide further information. SRF 75 is not a hazardous substance as defined by transport regulations.

VP 116

APPLICATION

VP 116 is an in stream inoculant for the inoculation of cast iron with nodular graph- ite. This inoculant has been specially developed for molten metal treated with pure magnesium. This applies particularly to treatments in the GF converter or treat- ments with pure magnesium wire. The chemical analysis of the VP-116 takes into consideration the unique features of molten metal treated with pure magnesium. Because of the low sulfur and low oxygen content of such molten metal, a strong inoculation effect is needed, especially through a corresponding Al addition. The chill and carbide formation is also suppressed in rapidly solidifying wall thicknesses.

REFERENCE ANALYSIS

% Si	68 – 73
% Al	2,2 – 3,6
% Ca	0,3 – 1,5
% Mg	traces
% Cer-MM	traces
% Fe	residual

ADDITION RATE

The amount added is about 0.05 – 0.20% by weight.

SIZING

0,124 – 0,7 mm* (in-stream inoculation)
0,6 – 2 mm (ladle inoculation)
2 – 6 mm (ladle inoculation)

* At this size, the Si level is slightly below the value specified above.

PACKAGING

25 kg paper sacks on pallets
100 kg steel drums on pallets
1000 kg big bags on pallet

Film-coated containers.

SHELF LIFE AND TRANSPORT

VP 116 can be stored without restriction in its original packaging. Contact with moisture must be avoided. The regulations governing hazardous substances must be observed. For further information, please refer to our shipping section. VP 116 is classified as non-dangerous goods according to transport regulations.

VP 216

APPLICATION

VP 216 is a ladle and in stream inoculant specially developed for the inoculation of cast iron with nodular graphite. The combination of the inoculation-effective ele- ments aluminum and calcium achieves not only a higher inoculation level at the moment of addition, but also significantly reduces the fading effect compared to other standard inoculants. VP 216 is readily soluble and suppresses the carbide formation (chill). Thanks to its strong inoculation effect, VP 216 also assists the formation of a ferritic matrix in thin walls. This leads to a considerable increased in the elongation with only slightly altered tensile strength.

REFERENCE ANALYSIS

% Si	68 – 73
% Al	3,2 – 4,5
% Ca	0,3 – 1,5
% Mg	traces
% CerMM	traces
% Fe	residual

ADDITION RATE

When using as ladle inoculant: approx. 0.15 – 0.3% by weight.
When using as an in stream inoculant: approx. 0.10 – 0.20% by weight.

SIZING

0,124/0.2 – 0,7 mm* (in-stream inoculation)
0,6 – 3 mm (ladle inoculation)
2 – 6 mm (ladle inoculation)

* In this grain size the Si content is somewhat below the value indicated above.
Additional sizes available on request.

PACKAGING

25 kg paper sacks on pallets
100 kg steel drums on pallets
1000 kg big bags on pallet

Film-coated containers.

SHELF LIFE AND TRANSPORT

VP 216 can be stored indefinitely in its original packaging. The effects of humidity are to be avoided. Relevant hazardous substance regulations must be complied with. Our Shipment Handling department can provide further information. VP 216 is not a hazardous substance as defined by transport regulations.

VP 316

APPLICATION

VP 316 is a ladle and in stream inoculant that is especially suitable for the inocula- tion of cast iron with lamellar graphite, thanks to the combination of the inoculation- effective elements manganese, aluminum and calcium. VP 316 exhibits good dis- solution behavior even at low temperatures. An addition of 0.15 – 0.25% leads to an increased number of eutectic cells and hence a significantly higher tensile strength. The tendency for carbide formation is also notably suppressed, especially in thin sections. The interaction of the elements also results in a finely stratified pearlite structure and ferrite-free matrix.

REFERENCE ANALYSIS

% Si	67 – 73
% Al	1,5 – 2,0
% Ca	0,3 – 1,4
% Mn	3 – 4
% Fe	residual

ADDITION RATE

When using as ladle inoculant: approx. 0.15 – 0.25% by weight.
When using as an in stream inoculant: approx. 0.10 – 0.20% by weight.

SIZING

0,124/0.2 – 0,7 mm* (in-stream inoculation)
0,6 – 3 mm (ladle inoculation)

* In this grain size the Si content is somewhat below the value indicated above.
Additional sizes available on request.

PACKAGING

25 kg paper sacks on pallets
100 kg steel drums on pallets
1000 kg big bags on pallet

Film-coated containers.

SHELF LIFE AND TRANSPORT

VP 316 can be stored indefinitely in its original packaging. The effects of humidity are to be avoided. Relevant hazardous substance regulations must be complied with. Our Shipment Handling department can provide further information. VP 316 is not a hazardous substance as defined by transport regulations.

ZM 6

APPLICATION

ZM 6 is a highly effective inoculant with zircon as the inoculating element. The de- oxidizing effect of zircon is increased by manganese, which lowers the melting point of the alloy, thus improving the dissolution behavior of the inoculant. Thanks to the improved solubility characteristics, this inoculating alloy is also suitable for low melting temperatures. The inoculation alloy ZM 6 is used for cast iron with la- mellar graphite and for cast iron with nodular graphite.

REFERENCE ANALYSIS

% Si	62 – 69
% Zr	2,9 – 4,5
% Mn	2,0 – 4,5
% Al	0,5 – 1,3
% Ca	0,6 – 1,9
% Fe	residual

ADDITION RATE

The amount added is approx. 0.3 – 0.5% and is oriented to the desired nucleation state of the molten metal and the casting to be cast.

SIZING

0,2 – 0,7 mm* (in-stream inoculation)
0,6 – 2 mm (ladle inoculation)
2 – 6 mm (ladle inoculation)

* In this grain size the Si content is somewhat below the value indicated above.

PACKAGING

25 kg paper sacks on pallets
100 kg steel drums on pallets
1000 kg big bags on pallet

Film-coated containers.

SHELF LIFE AND TRANSPORT

ZM 6 can be stored indefinitely in its original packaging. The effects of humidity are to be avoided. Relevant hazardous substance regulations must be complied with. Our Shipment Handling department can provide further information. ZM 6 is not a hazardous substance as defined by transport regulations.

SAW 304

APPLICATION

SAW 304 is a highly effective inoculation alloy based on ferrosilicon and is espe cially suitable far casi iron with nodular graphite. The combination of Al and Bi greatly increases the number of spheres, in conjunction with Ce. The content of rare earth metals is precisely coordinated to the composition in arder to counteract graphite degeneration. The diffusion paths far carbon are reduced by increasing the number of spheres, which allows increased ferrite contents to be achieved in the cast state.

REFERENCE ANALYSIS

% Si	70 – 75
% Al	3,5 – 4,5
% Ca	< 1,5
% Bi	0,5 – 0,8
% Se	0,5 – 0,8
% Fe	residual

ADDITION RATE

Corresponding to the relevan! conditions, i.e. base iron, inoculation method, cast parts to be cast, etc., the following added amounts

Cast steel inoculation approx. 0.05 – 0.1%
Ladle inoculation approx. 0.2 – 0.3%

are recommended.

SIZING

0,124 – 0,7 mm* (in-stream inoculation)
0,2 – 2 mm (ladle inoculation)
2 – 6 mm (ladle inoculation)

* In this grain size the Si content is somewhat below the value indicated above.

PACKAGING

25 kg paper sacks on pallets
100 kg steel drums on pallets
1000 kg big bags on pallet

Film-coated containers.

SHELF LIFE AND TRANSPORT

SAW 304 should be used promptly fallowing delivery. Storage should not exceed 3 months. The effects of humidity are to be avoided. Relevan! hazardous sub stance regulations mus! be complied with. Our Shipment Handling department can provide further infarmation. SAW 304 is not a hazardous substance as defined by transport regulations.

LSF 2

APPLICATION

LSF 2 is a highly effective inoculan! based on ferrosilicon. lt is suitable for ductile iron, gray iron and compacted graphite iron and precipitates stable nucleus for the formation of graphite. LSF 2 is effective in avoiding carbides and is able to reduce undesired effects of tramp elements. Further, it is reported that it contributes to reduce micro porosities.

REFERENCE ANALYSIS

% Si	45 – 50
% Al	1,8 – 2,2
% Ca	max. 2,5
% Fe	residual

ADDITION RATE

Addition rates vary depending on the foundry requirements (e.g. 0.05 – 0.5%).

SIZING

0,2 – 0,7 mm* (in-stream inoculation)
0,6 – 0,7 mm (ladle inoculation)

* Additional sizes for in stream are available upon request.

PACKAGING

25 kg paper sacks on pallets
100 kg steel drums on pallets
1000 kg big bags on pallet

Film-coated containers.

SHELF LIFE AND TRANSPORT

LSF 2 can be stored unlimited in its original packaging. The effects of humidity are to be avoided. Relevan! hazardous substance regulations must be complied with. Our Shipment Handling department can provide further information. LSF 2 is not a hazardous substance as defined by transport regulations.

Mold Inoculants

The use of cast, monolithic molds with definite analyses (Germalloy and Optigran) in the foundry has demonstrated for more than three decades that a quality improvement unattainable with any other product can be achieved as a result of the optimal inoculation effect. Inoculation in mold offers the following advantages:

The inoculation is coordinated fairly accurately to the casting mass
The dissolution of the inoculant occurs under air exclusion.
The mold inoculation increases the number of graphite spheres or promotes a fine A-graphite formation for GJL.
By raising the ferrite content is possible to develop GJS-400-15 or GJS-400-18 or GJS-400-18-LT or GJS-400-18-RT-cast state (thermal treatment processes could be saved)
The formation of segregations is counteracted.

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Germalloy – Optigran Inoculants for Machine -Molded Castings

ANALYTICAL COMPOSITION

Germalloy:

% Si	68 – 76
% Al	3,2 – 4,5*
% Ca	0,3 – 1,5
% Traces	approx. 0,5
% Fe	Residual

* For special analyses, please consult us.

Optigran:

% Si	68 – 76
% Al	0,8 – 1,8
% Ca	0,3 – 1,4
% Mn	3,5 – 4,5
% Trazas	approx. 0,5
% Fe	Residual

SIZES

K 15, K20, K40, K60, K 80, K 110, K 150 y K 200

QUALITY CONTROL

As part of the quality control, the analysis values of the molten metal of the cast blanks is determined, saved and evaluated.

A label is attached to each packing unit. This contains the data on the content, sorting and testing.

The dimensional inspection is conducted regularly by the checking the so-called “immersion depth”. A gauge whose sizes D1, D2 and H are identical to the di- mensions of the core marks is used to check whether the specified fit of the blank in the core mark is ensured.

Germalloy – Optigran Inoculants for Medium Sized and Large Castings

ANALYTICAL COMPOSITION

Germalloy:

% Si	68 – 76
% Al	3,2 – 4,5*
% Ca	0,3 – 1,5
% Mg	Traces
% Cer-MM	Traces
% Fe	Residual

* For special analyses, please consult us.

Optigran:

% Si	68 – 76
% Al	0,8 – 1,8
% Ca	0,3 – 1,4
% Mn	3,5 – 4,5
% Mg	Traces
% Cer-MM	Traces
% Fe	Residual

QUALITY CONTROL

As part of the quality control, the analysis values of the molten metal of the cast blanks are determined, saved and evaluated. The surface integrity of the blanks is inspected according to internal sorting guidelines or standards. A label is at- tached to each packing unit. This contains the data on the content, sorting and testing.

Nodular Pre Alloy

The low-percentage magnesium pre-alloys are predominantly used in the overmolding method. The specified working conditions and operational requirements are decisive for the effective design of the treatment ladles and for the question of a cover for the pre-alloy filling. It can be advantageous to combine certain grain sizes and pre-alloy types. The grain size is to be coordinated to the claims of the treatment process, the treatment unit and the relevant operating conditions. Further application options are Mg treatment in the mold (see data sheet INMOLD Method) and the flow method.

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Nodular Pre alloys

Aplication

Application

Low magnesium alloys are mainly used in the overpouring process. Depending on the working and operating conditions, the appropriate design of the treatment ladles and the alloy charge coverage is determined. It may be appropriate to combine certain particle sizes and alloy types. The alloy particle size should be matched to the requirements of the treatment process, the treatment unit and the operating conditions. Other possible uses are Mg treatment in the mold (see INMOLD process data sheet).

Chemical composition (indicative analysis)

Type VL*	CHEMICAL COMPOSITION
Type VL*	% Mg	% Ca	% Cer-MM	% Si	% La
VL 63 (M)	6,0 – 6,6**	1,9	0,7	45	_
VL 63 (O)	6,0 – 6,6**	1,9	–	45	–
VL 63 (M) TC	6,4 – 7,0	1,3	0,7	45	–
VL 63 (M) 3	6,0 – 6,6**	1,9	0,3	45	–
VL 63 EGT	6,0 – 6,6	1,9	0,15	45	–
VL 63 (M) T	6,0 – 6,6	3,0	1,0	45	–
VL 63 LA	6,2 – 6,8	1,8	–	45	0,5
VL 73 (M)	7,0 – 7,6	2,5	2,5	45	–
VL 73 (O)	7,0 – 7,6	2,5	–	45	–
VL 7	5,7 – 6,3	0,7	0,5	45	–
VL 53 (M)	9,0 – 11,0	2,0	0,7	44	–
VL 53 (O)	9,0 – 11,0	2,0	–	44	–
VL 53 (S)	8,0 – 9,5	3,0	3,5	43	–
VL 50 (M)	5,0 – 5,5	1,9	0,7	45	–
VL 50 (O)	5,0 – 5,5	1,9	–	45	–
Noduloy 3	3,8 – 4,3	0,5	1,3	45	–
Denodul 5	5,0 – 6,0	1,5	2,5	45	–

* For special analyses please consult us.

** Except size 0,125 – 1 mm: 5,4 – 6,0% Mg

General conditions

The coagulation and precipitation of the reaction products that inevitably arise, especially in gas- and sulfur-rich smelters, are slow and imperfectly developed.

In case of high sulfur content in the base steel there is an increased risk of MgS inclusions and possible resulfuration.

If possible, the S content before Mg treatment should not exceed 0.02%. At S contents > 0.02%, LV 53 should be considered.

Sizes

The standard sizes of the master alloy types have been adjusted to the treatment method.

Standar sizes:

0,125 – 1 mm*
1 – 4 mm
4 – 10 mm
1 – 10 mm
10 – 30 mm

* At this size the Mg content is ~ 10 % below the value specified above.

Exceptions:

VL 63 EGT only available in size 1,2 – 30 mm.
VL 63 LA only available in size 1 – 4 mm / 4 – 30 mm.

Packaging covered with protective film.

Embassy

25 kg paper sacks on pallet
150 kg steel drums on pallet
1000 kg big bag on pallet

Packaging covered with protective film.

In case of VL 53 only 125 kg.

Storage and transport

Magnesium master alloys can be stored without restriction in their original packaging. Contact with moisture should be avoided. The regulations governing hazardous substances must be observed. For further information, please refer to our shipping section. Magnesium master alloys are classified as non-dangerous goods according to transport regulations.

Master Alloys

Nickel magnesium treatment alloys have been used since the industrial production of cast iron with nodular graphite for the metallurgical treatment of molten iron. The specifically heavy nickel is distinguished as a magnesium carrier by a) its segregation-free dissolving capacity for magnesium (NiMg 4) and b) its relatively resistant intermetallic phase with magnesium (NiMg 15). Nickel-magnesium alloys enable a simple and targeted introduction of magnesium in molten iron from a few 100 kg up to 100 t and more, with no need for special equipment. Nickel-magnesium treatment alloys are used both at low treatment temperatures (< 1400°C) and at high treatment temperatures > 1500°C. Nickel-magnesium treatment alloys with low C content have proven to be especially effective deoxidization and desulfurization agents in alloyed steels.

The use of this special copper containing treatment alloy can be effective under certain conditions for the production of Cu-alloyed cast iron with nodular graphite.

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Ni-Mg and Cu-Mg Treatment Alloys

REFERENCE ANALYSIS

VL Type*	Chemical composition (% by weight)						Lumpiness (mm)
	Mg	C	Si	Fe	MM	Ni
VL 1 (LC)	15-17,5	0,1 max.	2,0 max.	1,0 max.	–	Residual	12-50 150 max.
VL 1 (M)	15-17,5	2,0 max.	2,0 max.	1,0 max.	1,0	Residual	150 max.
VL 4 (M)	4,5-6,0	2,5 max.	2,5 max.	32-37	1,0	Residual	Lingotes á 2,5 kg á 0,8 kg
VL 4 (O)	4,5-6,0	2,5 max.	2,5 max.	32-37	–	Residual	Lingotes á 2,5 kg á 0,8 kg
CuMag (M)	15-17,5	0,5 max.	1,0 max.	1,0 max.	1,0	Cu Residual	10-60

* Other types of treatment alloys available on request.

PACKAGING

250 kg steel drum on pallet

The containers are covered with a protective film.

Molten Iron Cleaners

Dispersit® is a new method of metallurgical purification of molten iron. Dispersit® reduces the surface tension of the molten metal and assists the coagulation of foreign particles or reaction products, which can thus rise at an accelerated rate. In addition, Dispersit® reduces the formation of reaction product (slag) deposits on the treatment ladle, pouring ladle and pouring furnace lining. When using Dispersit ®, the addition of alloys containing Mg can be reduced during the production of cast iron with nodular graphite. For example, 1 kg Dispersit® is generally a substitute for 1 – 2 kg of a 5% FeSiMg alloy; there are corresponding empirical values when using other FeSiMg alloys. The use of Dispersit® is often successful in reducing the scrap rate caused by dross and inclusions by over 50%.

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Dispersit

APPLICATION

Dispersit® is a new method of metallurgical purification of molten iron. Dispersit® reduces the surface tension of the molten metal and assists the coagulation of foreign particles or reaction products, which can thus rise at an accelerated rate. In addition, Dispersit® reduces the formation of reaction product (slag) deposits on the treatment ladle, pouring ladle and pouring furnace lining. When using Disper- sit®, the addition of alloys containing Mg can be reduced during the production of cast iron with nodular graphite. For example, 1 kg Dispersit® is generally a substi- tute for 1 – 2 kg of a 5% FeSiMg alloy; there are corresponding empirical values when using other FeSiMg alloys. The use of Dispersit® is often successful in re- ducing the scrap rate caused by dross and inclusions by over 50%.

REFERENCE ANALYSIS

% Si	36 – 43
% Mg	4,0 – 7,0
% Cer-MM	1,5 – 3,5
% Ca	8,0 – 12,0
% Fe + [F]	Residual

ADDITION RATE

Magnesium treatment

We recommend adding 0.1% (e.g. 1 kg/t iron) Dispersit® together with the FeSiMg (the amount of FeSiMg must be reduced correspondingly). Dispersit® is packed in bags and can therefore be used without additional weighing in most cases.

Inoculation

Dispersit® can also be added to the molten metal mixed with a conventional inocu- lant or special inoculant (e.g. VP 216, SB 5) when filling the casting ladle: Addition of approx. 10% of the inoculant.

SIZING

0 – 1,6 mm

PACKAGING

Plastic bags each 0.5 kg or 1.0 kg, packed in steel drum net 100 kg.

SHELF LIFE AND TRANSPORT

Dispersit® can be stored indefinitely in its original packaging. The effects of humidity are to be avoided. Relevant hazardous substance regulations must be complied with. Our Shipment Handling department can provide further information. Dispersit® is not a hazardous substance as defined by transport regulations.

Preconditioning of Molten Metal

COMETAL offers the ASK Chemicals treatment agents for casting preconditioning before the Mg treatment. The addition of Cerium leads to the formation of Ce-O-S compounds that are stable under atmospheric conditions in the temperature range from 1450 to 1550°C. Ce-O-S compounds cannot be altered by atmospheric oxygen. Cerium oxysulfides are very fine (approx. 1 – 3 μm), round in shape and remain suspended in the molten metal owing to their high specific gravity (approx. 6.5 g/cm³). They boost the heterogeneous nucleation catalysis. The formation of dross is countered through the removal of oxygen and sulfur in the base iron by introducing cerium before the magnesium treatment.

If Cerium Mischmetall is not introduced with a pre-conditioning alloy, the use of cube-shaped pieces of cerium misch metal is suitable. Cerium misch metal is also used for modification of the graphite in the cast iron in order to achieve cast iron with vermicular graphite or compact graphite.

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Cerium Mischmetall

APPLICATION

If cerium misch metal is not introduced with a pre-conditioning alloy, the use of cube-shaped pieces of cerium misch metal is suitable. Cerium misch metal is also used for modification of the graphite in the cast iron in order to achieve cast iron with vermicular graphite or compact graphite.

REFERENCE ANALYSIS

Cerium misch metal (CerMM): min. 98,5%

% Ce	60 – 70
% La	33 – 38

MELTING POINT

790 – 1.010 °C (cerium misch metal)

SIZE/SHAPE

approx. 30 g (20 – 80 g) trapezoidal
approx. 50 g (30 – 100 g) trapezoidal

PACKAGING

Small quantities separately packed
50 kg steel drums on pallet

The containers are covered with a protective film.

SHELF LIFE AND TRANSPORT

Cerium misch metal can be stored indefinitely. The effects of humidity are to be avoided. Relevant hazardous substance regulations must be complied with. Our Shipment Handling department can provide further information. Cerium misch metal is not a hazardous substance as defined by transport regulations.

Silicon Mischmetall

APPLICATION

Silicon Misch metal is an alloy for the conditioning of cast iron materials. The effect is based on the formation of misch metal oxides and sulfides.

CHEMICAL ANALYSIS

% Si	48 – 55
% MM	30 – 35
% Al	0,5 – 1,5
% Ca	0,1 – 1,5

ADDITION RATE

The addition rate is dependent on several factors and must be adjusted for the respective metallurgical requirements of each foundry.

SIZING

0 – 1,6 mm*
2 – 10 mm

Special grain sizes available on request.

PACKAGING

25 kg paper sacks on pallet
100 kg steel drum on pallet
1000 kg super sacks on pallet

The containers are covered with a protective film.

SHELF LIFE AND TRANSPORT

Silicon misch metal can be stored indefinitely in its original packaging. The effects of humidity are to be avoided. Relevant hazardous substance regulations must be complied with. Our Shipment Handling department can provide further information. Silicon misch metal is not a hazardous substance as defined by transport regula- tions.

FeSiBa

APPLICATION

FeSiBa is a preconditioning agent for cast iron melts to be applied in the oven during tapping or transit in the ladle. This highly effective based on Ferro Silicon preconditioning agent can be used for both gray and nodular iron. Particularly barium element, together with aluminium and calcium, gives to the alloy a pre-inoculation effect which improves the melt conditions for its further processing which means less attenuation of the inoculation effect, minor tendency to hardening and, in short, it enhances the mechanical properties of the casting.

TYPICAL CONTENT (% W/W)

Si	65 mín.
Ba	10 – 12
Al	1,2 – 1,7
Ca	1,5 – 2,0
Fe	Balance

ADITION

The dose to add depends on the operating conditions such as temperature, method and place where the addition is effected. It should range between 0.1 and 0.5%.

TRANSPORT AND STORAGE

FeSiBa is not classified as a dangerous good for its transport. Its storage should be carried out in a dry place. It can be indefinitely stored in its original container; normal warehousing safety precautions should be observed. For further information, please contact with us.

SIZE AND PACKAGING

Grain size from 1 to 10 mm. Packed in big bags

DELIVERY TIME

Please consult to us.

REMARKS

All our products shall be labelled with product name, reference number and net weight. Each delivery is accompanied by a certificate of analysis and the delivery note.

CeBa 22

APPLICATION

With the production of GJS and GJV, low oxygen and sulfur content in the base iron is desirable. Preconditioning can be carried out to reduce the oxygen and sulfur content.
CeBa 22 is a preconditioning agent that is introduced before the Mg treatment. The addition of cerium leads to the formation of Ce-O-S compounds that are sta- ble under atmospheric conditions in the temperature range from 1450 to 1550°C. Ce-O-S compounds cannot be altered by atmospheric oxygen. Cerium oxysul- fides are very fine (approx. 1 – 3 µm), round in shape and remain suspended in the molten metal owing to their high specific gravity (approx. 6.5 g/cm³). They boost the heterogeneous nucleation catalysis. The formation of dross is coun- tered through the removal of oxygen and sulfur in the base iron by introducing ce- rium before the magnesium treatment. Barium contributes to the reduction of the oxygen content.

TYPICAL CONTENT (% W/W)

Si	58 – 68
Ca	0,6 – 1,5
Al	0,8 – 1,8
Ba	2 – 3
Ce	1,8 – 2,2

ADITION

This treatment agent is to be added before the magnesium treatment, i.e. the treatment agent is to be added when tapping the molten metal in order to reduce the oxygen and sulfur. The addition of CeBa 22 is oriented towards the cerium requirement for the removal of oxygen and sulfur to cerium oxysulfide. Depending on the characteristic data available in the foundry for the base iron, added amounts of 0.1 – 0.15% have proven to be sufficient. If necessary, a treatment agent free of cerium or cerium-MM is to be chosen.

SIZING

0.4 – 2.0 mm

SHELF LIFE AND TRANSPORT

CeBa 22 can be stored indefinitely in its original packaging. The effects of humidity are to be avoided. Relevant hazardous substance regulations must be complied with. Our Shipment Handling department can provide further information. CeBa 22 is not a hazardous substance as defined by transport regulations.

PACKAGING

25 kg paper sacks on pallet
100 kg steel drums on pallet

The containers are covered with a protective film.

VL (Ce) 2

APPLICATION

VL (Ce) 2 is a treatment agent for the preconditioning of molten cast iron before magnesium treatment. The addition of cerium leads to the formation of Ce-O-S compounds that are stable under atmospheric conditions in the temperature range from 1450 to 1550°C, these compounds cannot be altered by atmos- pheric oxygen. Cerium oxysulfides are very fine (approx. 1 – 3 µ), round in shape and remain suspended in the molten metal, this is due to their high spe- cific gravity (approx. 6.5 g/cm³). They boost the heterogeneous nucleation ca- talysis. The formation of magnesium oxide and magnesium sulfide (dross) is countered through the removal of oxygen and sulfur in the base iron by cerium before a magnesium treatment.

CHEMICAL ANALYSIS

% Si	57 – 68
% Ca	0,6 – 1,7
% Al	0,6 – 1,5
% Zr	2,0 – 3,0
% Mn	2,0 – 3,0
% Ce	1,8 – 2,2

ADDITION RATE

The material should be added directly before the magnesium treatment when tapping the molten iron into the pouring stream. The addition of VL (Ce) 2 is ori- ented both to the cerium requirement of the molten iron for neutralization of the so-called detrimental elements (e.g. Ti, Pb etc.) and the cerium requirement for binding the oxygen and sulfur to cerium oxysulfide. Depending on the properties of the base iron, addition rates of 0.1 to 0.3% by weight, have proven to be suffi- cient.
A treatment agent free of cerium or cerium misch metal is to be chosen for the magnesium treatment.

SIZING

0,4 – 2,0 mm.

PACKAGING

25 kg paper sacks on pallet
100 kg steel drum on pallet

The containers are covered with a protective film.

SHELF LIFE AND TRANSPORT

VL (Ce) 2 can be stored indefinitely in its original packaging. The effects of humidity are to be avoided. Relevant hazardous substance regulations must be complied with. Our Shipment Handling department can provide further information. VL (Ce) 2 is not a hazardous substance as defined by transport regulations.

Steel Shots

COMETAL supplies high quality steel shot . The technology of cooling by water used to manufacture these grits allows the maximum possible temperature gradient between the furnace and the cooling process, thus represents a clear improvement over the conventional system of air cooling. Steel particles fall into water whose temperature and chemical composition are controlled, the temperature of the steel particles falls dramatically and this causes a strong metallurgical structure in the particle of the grit, wherein the carbon and iron atoms are arranged the most optimal and regular shape.

The fine metallurgical structure with homogeneous tempered martensite, gives each particle the highest possible resilience, extending its life in blasting situations, while still transmitting a high energy.

Shots, marketed by COMETAL, have an specific heat treatment process for each grade. This means that each tempering furnace, treats particles of the same size, and thus produces an accurate and thorough heat treatment, through each individual particle, which gives an optimum and consistent hardness. This contrasts sharply with other procedures to obtain grits in which particles of different sizesare processed simultaneously in the furnace.

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Steel Shot

Application

Pretreatment of the surface after coating;
cleaning of castings; pipe descaling.
Aeronautical industry, automotive industry, cleaning jet
spray paints, fabrication/repair of containers, casting, granite
/stone cutting and construction and repair of ships, pipelines and
gas pipelines, factory maintenance and metal processing.

Microstructure

Homogeneous tempered martensite or troostite.

Density

≥ 7.5 g/cm3

Hardness

GP 40-5 HRC
GL 53-60 HRC
GH 60-66 HRC
Chemical analysis
Carbon (C) 0.80% – 1.2%
Manganese (Mn) 0.60% – 1.2%
Silicon (Si) 0.50% – 1.2%
Sulfur (S) < 0.3%
Phosphorus (P) < 0.03%
Size and Diameter

Size:

S110, S170, S230, S280, S330, S390, S460, S550, S660, S780

Diameter:

0.3mm, 0.5mm, 0.6mm, 0.8mm, 1.0mm, 1.2mm, 1.4mm, 1.7mm, 2.0mm, 2.5mm.

Packaging

25 kg bags inside a 1,000 kg cardboard box on a pallet.

Recarburizers

The production of cast iron and steel has a high demand of carburization. The DURRANS recarburizers are the result of more than 150 years of experience which have made us able to offer high quality products that are tailored to the individual needs of our customers. The end result is a broad spectrum of high technology products in our portfolio. A key feature of our recarburizers portfolio is to provide our customers what they exactly need.

We are also able to meet exact weight requirements of our customers and deliver our products in almost any packaging unit.

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PREMCO EG

APPLICATION

Bath recarburizing and corrections of all iron and steel alloys in electric furnaces. Suitable for carbon correction in cupola furnace iron. Irrelevant sulfiding and nitriding.

PHYSICAL AND TECHNICAL CHARACTERISTICS

Raw materials:	Electrode Graphite
Grain size:	0.85 – 4.00 mm 4.00 – 10 mm
Bulk density	0.70 – 0.85 g/cm³

CHEMICAL COMPOSITION

Carbon	99.0 min
Sulfur	0.04 max.
Nitrogen	0.05 max.
Ash	< 1.00
Humidity	< 0.50
Volatiles	< 0.10

PACKAGING

Standard packaging includes paper sacks on pallet, big bags, or bulk.

STORAGE CONDITIONS

Store dry in original container. Protect from direct sunlight.

PREMCO SG

APPLICATION

Bath recarburizing and corrections of all iron and steel alloys in electric furnaces. Suitable for carbon correction in cupola furnace iron. Irrelevant sulfiding and nitriding.

PHYSICAL AND TECHNICAL CHARACTERISTICS

Raw materials:	Graphitized petroleum coke
Grain size:	0.50 – 4.00 mm 3.00 – 9 mm
Bulk density	0.70 – 0.85 g/cm³

CHEMICAL COMPOSITION

Carbon	98.5 min
Sulfur	0.05 max.
Nitrogen	0.05 max.
Ash	< 0.50
Humidity	< 0.50
Volatiles	< 0.50

PACKAGING

Standard packaging includes paper sacks on pallet, big bags, or bulk.

STORAGE CONDITIONS

Store dry in original container. Protect from direct sunlight.

PREMCO 10

APPLICATION

Bath recarburizing and corrections of all iron and steel alloys in electric furnaces. Suitable for carbon correction in cupola furnace iron. Irrelevant sulfiding and nitriding.

PHYSICAL AND TECHNICAL CHARACTERISTICS

Raw materials:	Graphitized petroleum coke
Grain size:	0.20 – 1.00 mm
Bulk density	0.80 – 0.95 g/cm³

CHEMICAL COMPOSITION

Carbon	98.0 min
Sulfur	0.09 max.
Nitrogen	0.05 max.
Ash	< 2.00
Humidity	< 0.50
Volatiles	< 0.10

PACKAGING

Standard packaging includes paper sacks on pallet, big bags, or bulk.

STORAGE CONDITIONS

Store dry in original container. Protect from direct sunlight.

PREMCO 30

APPLICATION

Bath recarburizing and corrections of all iron and steel alloys in electric furnaces. Suitable for carbon correction in cupola furnace iron. Irrelevant sulfiding and nitriding.

PHYSICAL AND TECHNICAL CHARACTERISTICS

Raw materials:	Graphitized petroleum coke
Grain size:	0.50 – 6.00 mm
Bulk density	0.60 – 0.75 g/cm³

CHEMICAL COMPOSITION

Carbon	98.5 min
Sulfur	0.35 max.
Nitrogen	0.15 max.
Ash	< 0.50
Humidity	< 0.50
Volatiles	< 0.50

PACKAGING

Standard packaging includes paper sacks on pallet, big bags, or bulk.

STORAGE CONDITIONS

Store dry in original container. Protect from direct sunlight.

PREMCO 40

APPLICATION

Bath recarburizing and corrections of all iron and steel alloys in electric furnaces. Suitable for carbon correction in cupola furnace iron. Irrelevant sulfiding and nitriding.

PHYSICAL AND TECHNICAL CHARACTERISTICS

Raw materials:	Graphitized petroleum coke
Grain size:	0.50 – 6.00 mm
Bulk density	0.60 – 0.75 g/cm³

CHEMICAL COMPOSITION

Carbon	98.5 min
Sulfur	0.40 max.
Nitrogen	0.40 max.
Ash	< 0.50
Humidity	< 0.50
Volatiles	< 0.50

PACKAGING

Standard packaging includes paper sacks on pallet, big bags, or bulk.

STORAGE CONDITIONS

Store dry in original container. Protect from direct sunlight.

PREMCO 50

APPLICATION

Bath recarburizing and corrections of all iron and steel alloys in electric furnaces. Suitable for carbon correction in cupola furnace iron. Irrelevant sulfiding and nitriding.

PHYSICAL AND TECHNICAL CHARACTERISTICS

Raw materials:	Graphitized petroleum coke
Grain size:	0.50 – 6.00 mm 1.00 – 6.00 mm 3.00 – 6.00 mm
Bulk density	0.75 – 0.85 g/cm³

CHEMICAL COMPOSITION

Carbon	98.5 min
Sulfur	0.50 max.
Nitrogen	0.50 max.
Ash	< 0.50
Humidity	< 0.50
Volatiles	< 0.50

PACKAGING

Standard packaging includes paper sacks on pallet, big bags, or bulk.

STORAGE CONDITIONS

Store dry in original container. Protect from direct sunlight.

CARBOSTEEL

APPLICATION

Bath recarburizing and corrections of all iron alloys.

PHYSICAL AND TECHNICAL CHARACTERISTICS

Raw materials:	Petroleum coke Petroleum coke formula
Grain size:	1.00 – 4.00 mm 1.00 – 9.00 mm 3.00 – 15.00 mm
Bulk density	0.75 – 0.85 g/cm³

CHEMICAL COMPOSITION

Carbon	96.0 min
Sulfur	1.00 max.
Nitrogen	1.30 max.
Ash	< 3.00
Humidity	< 0.20
Volatiles	< 1.00

PACKAGING

Standard packaging includes paper sacks on pallet, big bags, or bulk.

STORAGE CONDITIONS

Store dry in original container. Protect from direct sunlight.

CARBON 99 GPR40

APPLICATION

Bath recarburizing and corrections of all iron alloys.

PHYSICAL AND TECHNICAL CHARACTERISTICS

Raw materials:	Premium graphitized petcoke
Grain size:	0.25 – 1.25 mm 1.25 – 3.55 mm 3.55 – 9.00 mm
Bulk density	0.70 – 0.85 g/cm³

CHEMICAL COMPOSITION

Carbon	98.5 min
Sulfur	1.20 max.
Nitrogen	1.30 max.
Ash	< 0.50
Humidity	< 0.50
Volatiles	< 0.50

PACKAGING

Standard packaging includes paper sacks on pallet, big bags, or bulk.

STORAGE CONDITIONS

Store dry in original container. Protect from direct sunlight.

CARBON 99 GPR45

APPLICATION

Bath recarburizing and corrections of all iron alloys.

PHYSICAL AND TECHNICAL CHARACTERISTICS

Raw materials:	Premium graphitized petcoke
Grain size:	0.00 – 1.00 mm 0.50 – 3.00 mm 3.00 – 9.00 mm
Bulk density	0.70 – 0.85 g/cm³

CHEMICAL COMPOSITION

Carbon	98.3 min
Sulfur	1.50 max.
Nitrogen	1.50 max.
Ash	< 0.70
Humidity	< 0.50
Volatiles	< 0.50

PACKAGING

Standard packaging includes paper sacks on pallet, big bags, or bulk.

STORAGE CONDITIONS

Store dry in original container. Protect from direct sunlight.

CARBON 99 GPR50

APPLICATION

Bath recarburizing and corrections of all iron alloys.

PHYSICAL AND TECHNICAL CHARACTERISTICS

Raw materials:	Premium graphitized petcoke
Grain size:	1.00 – 3.15 mm
Bulk density	0.80 – 0.90 g/cm³

CHEMICAL COMPOSITION

Carbon	98.5 min
Sulfur	1.30 max.
Nitrogen	1.00 max.
Ash	< 0.50
Humidity	< 0.50
Volatiles	< 0.50

PACKAGING

Standard packaging includes paper sacks on pallet, big bags, or bulk.

STORAGE CONDITIONS

Store dry in original container. Protect from direct sunlight.

CARBON 99 GPR60

APPLICATION

Bath recarburizing and corrections of all iron alloys.

PHYSICAL AND TECHNICAL CHARACTERISTICS

Raw materials:	Premium graphitized petcoke
Grain size:	0.10 – 1.00 mm 0.70 – 3.00 mm 0.70 – 9.00 mm 3.00 – 9.00 mm
Bulk density	0.70 – 0.85 g/cm³

CHEMICAL COMPOSITION

Carbon	98.5 min
Sulfur	0.80 max.
Nitrogen	0.80 max.
Ash	< 0.50
Humidity	< 0.50
Volatiles	< 0.50

PACKAGING

Standard packaging includes paper sacks on pallet, big bags, or bulk.

STORAGE CONDITIONS

Store dry in original container. Protect from direct sunlight.

CARBON PELLETS

APPLICATION

Bath annealing of all iron and steel alloys in electric furnaces.

PHYSICAL AND TECHNICAL CHARACTERISTICS

Raw materials:	Premium calcined petroleum coke
Grain size:	Ø: 6.00 mm Length: 2.00 – 10.00 mm
Bulk density	0.65 – 0.75 g/cm³

CHEMICAL COMPOSITION

Carbon	98.0 min
Sulfur	0.80 max.
Nitrogen	0.80 max.
Ash	< 0.50
Humidity	Traces
Volatiles	< 1.30

PACKAGING

Standard packaging includes paper sacks on pallet, big bags, or bulk.

STORAGE CONDITIONS

Store dry in original container. Protect from direct sunlight.

CARBON PELLETS B

APPLICATION

Bath annealing of all iron and steel alloys in electric furnaces.

PHYSICAL AND TECHNICAL CHARACTERISTICS

Raw materials:	Premium calcined petroleum coke
Grain size:	Ø: 6.00 mm Length: 2.00 – 10.00 mm
Bulk density	0.65 – 0.75 g/cm³

CHEMICAL COMPOSITION

Carbon	98.0 min
Sulfur	0.70 max.
Nitrogen	1.30 max.
Ash	< 0.50
Humidity	Traces
Volatiles	< 1.50

PACKAGING

Standard packaging includes paper sacks on pallet, big bags, or bulk.

STORAGE CONDITIONS

Store dry in original container. Protect from direct sunlight.

CARBON 90

APPLICATION

Basic carburizing of all steel and iron alloys with low carbon saturation and high melt temperature.

PHYSICAL AND TECHNICAL CHARACTERISTICS

Raw materials:	Metallurgical coke
Grain size:	0.00 – 0.25 mm 0.25 – 0.85 mm 1.25 – 3.35 mm 3.35 – 6.00 mm > 6.00 mm
Bulk density	0.55 – 0.85 g/cm³

CHEMICAL COMPOSITION

Carbon	87.3 min
Sulfur	1.00 max.
Nitrogen	1.00 max.
Ash	< 13.00
Humidity	< 0.60
Volatiles	< 0.90

PACKAGING

Standard packaging includes paper sacks on pallet, big bags, or bulk.

STORAGE CONDITIONS

Store dry in original container. Protect from direct sunlight.

CARBON CA

APPLICATION

Basic carburizing of all iron alloys with low carbon saturation and high melt temperature. Particularly suitable for basic carburizing where control of sulfur content is critical.

PHYSICAL AND TECHNICAL CHARACTERISTICS

Raw materials:	Calcined anthracite
Grain size:	0.70 – 3.00 mm 1.00 – 5.00 mm
Bulk density	0.70 – 0.85 g/cm³

CHEMICAL COMPOSITION

Carbon	95.0 min
Sulfur	0.20 max.
Nitrogen	0.60 max.
Ash	< 4.00
Humidity	< 0.50
Volatiles	< 0.70

PACKAGING

Standard packaging includes paper sacks on pallet, big bags, or bulk.

STORAGE CONDITIONS

Store dry in original container. Protect from direct sunlight.

PROCARB SG

APPLICATION

Bath recarburizing and corrections of all iron and steel alloys in electric furnaces. Suitable for carbon correction in cupola furnace iron. Irrelevant sulfiding and nitriding.

PHYSICAL AND TECHNICAL CHARACTERISTICS

Raw materials:	Pitch coke
Grain size:	0.20 – 0.70 mm 0.20 – 6.00 mm 0.70 – 6.0 mm 3.00 – 15.00 mm
Bulk density	0.85 – 0.95 g/cm³

CHEMICAL COMPOSITION

Carbon	97.5 min
Sulfur	0.03 max.
Nitrogen	0.07 max.
Ash	< 4.00
Humidity	< 0.20
Volatiles	< 1.00

PACKAGING

Standard packaging includes paper sacks on pallet, big bags, or bulk.

STORAGE CONDITIONS

Store dry in original container. Protect from direct sunlight.

PROCARB LS

APPLICATION

Bath recarburizing and corrections of all iron alloys.

PHYSICAL AND TECHNICAL CHARACTERISTICS

Raw materials:	Pitch coke – Graphite
Grain size:	0.25 – 3.00 mm 0.70 – 3.00 mm 3.00 – 9.00 mm
Bulk density	0.85 – 0.95 g/cm³

CHEMICAL COMPOSITION

Carbon	98.5 min
Sulfur	0.20 max.
Nitrogen	0.20 max.
Ash	< 0.50
Humidity	< 0.50
Volatiles	< 0.50

PACKAGING

Standard packaging includes paper sacks on pallet, big bags, or bulk.

STORAGE CONDITIONS

Store dry in original container. Protect from direct sunlight.

PROCARB 99

APPLICATION

Bath recarburizing and corrections of all iron alloys.

PHYSICAL AND TECHNICAL CHARACTERISTICS

Raw materials:	Pitch coke – Graphite
Grain size:	0.25 – 3.00 mm 0.70 – 3.00 mm 3.00 – 9.00 mm
Bulk density	0.80 – 0.95 g/cm³

CHEMICAL COMPOSITION

Carbon	98.3 min
Sulfur	0.50 max.
Nitrogen	0.60 max.
Ash	< 0.70
Humidity	< 0.50
Volatiles	< 0.50

PACKAGING

Standard packaging includes paper sacks on pallet, big bags, or bulk.

STORAGE CONDITIONS

Store dry in original container. Protect from direct sunlight.

Other Products

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Perlite Ore

TYPICAL CHEMICAL PROPERTIES (%)

	Foundry Grade	Medium Grade
SiO₂	72 – 74	72 – 74
Al₂O₃	12 – 14	12 – 14
Fe₂O₃	0,85	0,60 – 085
TiO₂	0,14	0,08 – 0,14
CaO	0,8 – 1,0	0,6 – 1,0
MgO	0,12	0,10 -0,30
Na₂O	2,8– 3,0	1,5 -3,0
K₂O	4,6 – 5,0	4,0 – 5,0
LOI	4,0 – 4,5	3,2 – 4,5

TYPICAL SIZE DISTRIBUTION

Foundry Grade
+2,8 mm	% max.
0.85 – 2.8 mm	75% mín.
-0.85 mm	% max.
Medium Grade
+1.20 mm (16 mesh)	% max.
0.60 – 1.20 mm (30 – 16 mesh)	70% mín.
-0.60 mm (30 mesh)	% max.

PACKING

42 Pcs 25kg PE bags stacking into 100*110cm ISPM15 Wooden Pallet = 1050kg. 20 Pcs stacked pallets stored into 20”Container = 21000kg +- 1% Net
20 Pcs 1200kg Palletized Bigbag stored into 20”Container = 24000kg +- 1% Net

DELIVERY TIME

Prompt.

TYPICAL PHYSICAL PROPERTIES

Particle size (mm)	1.20 – 0.60
Loose Weight (g/litre)	1000 – 1200
Free Moisture ( % )	1 max.
PH (10% slurry)	6.0 – 8.0
Colour	Grey / White

Chromite Sand

TYPICAL CONTENT (%)

	Average Content	Guaranteed Content
Cr₂O₃	46,55	46,0 min.
SiO₂	0,46	1,0 max.
CaO	0,04	0,3 max.
Fe₂O₃	28,40	–
Al₂O₃	14,78	–
MgO	10,28	–
TiO₂	0,6	–
Mn₃O₄	0,2	–

	Acid Demand
Ph 3	2,9 Ml
Ph 4	1,5 Ml
Ph 5	1,1 Ml

Loss on Ignition	-1,8
Ph	8,6

SIZE

Average size: AFS 50,8.
Guaranteed size: AFS 45 – 55.
Average grain size: 295,5 microns.
Specific surface area: 87,5 cm²/g

PACKAGING

Bags of 25 Kg.
Big bags with 1.000 / 1.500 Kg.

DELIVERY TIME

Please consult

REMARKS

All our products shall be labelled with product name, reference number and net weight. Each delivery is accompanied by a certificate of analysis and the delivery note.

ThyssenKrupp Chromite Sand

TYPICAL CONTENT (%)

Cr₂O₃	46 min.
SiO₂	1 max.
CaO	0.3 max.
Fe₂O₃	30 max.
Al₂O₃	16 max.
MgO	11 max.

Silicon Carbide

TYPICAL CONTENT (%)

Element	Typical Content
SiC	90 -94 %
Free of C	2,2 -4,6 %
SiO₂ + Si	4 – 5,6 %
CaO	0,3 %
Fe₂O₃	< 1%
Al₂O₃	< 0,50 %
S	< 0,03 %
N	< 0,03 %
Residual Oxide	0,20 %
Humidity	0,20 %

SIZE

1 to 10 mm.
0 to 10 mm.

PACKAGING

25 kg paper sacks on pallet.
Big bag of 1,200 Kg on pallet.

DELIVERY TIME

Prompt.

REMARKS

All our products will be labeled with the product name, reference number and net weight. Each delivery will be accompanied by the certificate of analysis and the corresponding delivery note.

Calzot

APPLICATION

Calzot® is used in iron metallurgy as a cost-effective agent for increasing the ni- trogen content. Different addition techniques are practiced here:

Addition when tapping in the ladle
Injection of Calzot® into the molten metal using the lance method or by insert- ing cored wire

When adding Calzot®, a total carbon content of approx. 22.5% must be consid- ered (Cfree + C from CN2), which is dissolved in the iron.

The nitrogen discharge depends on the iron quality, the amount introduced and the addition technique.

The following can apply as guide values:

30 – 50% with addition of pails during tapping
80 – 100% with injection, pneumatically or as cored wire

PHYSICAL PROPERTIES

Appearance	Gray-black powder or grain
Behavior against humidity	Slaking of free lime content
Behavior at increased temperature	Decomposition under ammonia formation
Decomposition	> 1.000 °C
Density	approx. 2,3 g/cm³
Bulk weight	0,9 – 1,1 kg/dm³

CHEMICAL COMPOSITION

CaCN₂	approx. 66 %
Other N-compounds	approx. 3 %
CaO	approx. 15 %
C free	approx. 12 %
SiO₂ + Al₂O₃ + Fe₂O₃	approx. 2 %
H₂O (550 °C)	approx. 0.3 %
Residual carbide content	approx. 0,1 %
Miscellaneous	< 1%